Automatic visual inspection machine for ampoules, vials, cartridges and syringes.
The AV-E is the cutting-edge technology for the high-speed automatic inspection of pharmaceutical products such as vials, cartridges, ampoules¿ and syringes (mod. AV-EGS), ¿which represents the ideal solution to ensure that SVP products are essentially free of particulate and cosmetic defects.
DULCODES LP TL
Flow up to 523 m³/h
The unique UV systems DULCODES LP are synonymous with pioneering water treatment – efficient and free of chemicals.
Precise lamp dimming in seconds – even with varying flows and water temperatures
Our patented VARIO-Flux high-output lamps with dynamic lamp heating are used in the DULCODES LP. Thanks to the unique combination of electronic ballast technology and the VARIO-Flux lamps, the lamps can be quickly and precisely dimmed over a broad capacity range of up to 50% of the nominal electrical power. This ensures automatic adjustment to varying flows and water temperatures at all times.
Efficiency even increases in dimmed mode, which has a particularly positive effect when the actual flow is below the system’s maximum possible flow.
The flow in the DULCODES LP has been optimised in a reactor based on intensive computer simulation. At the same time the pressure loss is kept to a minimum. The resulting uniform radiation dose (without over-metering or under-metering of a partial volumetric flow) leads to minimal use of energy, a minimum number of lamps and significantly reduced life cycle costs.
Your benefits
- UV system DULCODES LP for a broad field of application for efficient, safe and chemical-free water disinfection
- Unique dynamic lamp heating adjusts the lamp output in seconds and provides for reliable disinfection even with varying flows and water temperatures
- Homogeneous UV dose thanks to optimised flow behaviour in the reactor guarantees maximum flow output with a minimum number of lamps and minimum pressure loss
- Reduced life cycle costs due to the long service life of VARIO-Flux high-output lamps with low energy consumption and high UV yield
- Excellent flexibility thanks to vertical or horizontal installation and free choice of the flange position
- System monitoring in real time from any location via the DULCONNEX Platform: Improved process reliability. Reliability and transparency thanks to real-time monitoring, individual alarms and automated reports.
Technical Data
- High-grade stainless steel 1.4404/316L reactor hydraulically optimised by means of computer simulation
- High-output amalgam lamp “VARIO-Flux” with dynamic lamp heating
- Guaranteed lamp service life of 14,000 operating hours (pro rata)
- Electronic ballasts for gentle lamp ignition, operation and individual monitoring as well as control
- Long-term stable UVC sensor for continuous monitoring of the system
- Efficient and chemical-free cleaning of the cover tubes with manual or automatic wiper system, available for selected system sizes as options
- Continuous monitoring of the reactor temperature by temperature sensor Pt 1000
- Single-lamp system: equipped with either a Compact controller or Comfort controller
- Various options for simple integration of the system in higher-level control systems via numerous analogue and digital interfaces or a CANopen bus interface
- Data logger: all relevant operating data and events are saved on the SD card and can be simply and conveniently visualised with an analysis programme
Technical Detail
| Type | Max. flow rate | Lamp power | Connected load | Radiation chamber length | Free space needed for maintenance | Diameter | Connector width* |
|---|---|---|---|---|---|---|---|
| m3/h | W | W | mm | mm | mm | DIN / ANSI / TC | |
| 1x80 LP | 8.8 | 81 | 110 | 872 | 973 | 140 | RP 2” / RP 2” / - |
| 1x230 LP | 35 | 260 | 310 | 1151 | 1064 | 140 | DN 80 / 3" / DN 80 |
| 1x350 LP | 53 | 370 | 430 | 1640 | 1465 | 168 | DN 100 / 4" / DN 100 |
| 2x350 LP | 123 | 2x370 | 835 | 1640 | 1465 | 256 | DN 150 / 6" / DN 150 |
| 3x230 LP | 155 | 3x260 | 825 | 1185 | 1156 | 324 | DN 150 / 6" / - |
| 3x350 LP | 232 | 3x370 | 1,240 | 1885 | 1565 | 324 | DN 200 / 8" / DN 200 |
| 4x350 LP | 317 | 4x370 | 1,645 | 1885 | 1565 | 356 | DN 200 / 8" / - |
| 6x350 LP | 523 | 6x370 | 2,455 | 1885 | 1565 | 406 | DN 250 / 10" / - |
| * TC = Tri Clamp | |||||||
| Lamp type | Low-pressure lamp VARIO Flux | ||||||
| Control type | Comfort controller, optionally compact controller | ||||||
| Permissible operating pressure | 10 bar or 16 bar | ||||||
| Ambient temperature | 5–40 °C with comfort control, 5–35 °C with compact control | ||||||
| Permissible water temperature | 2…70 °C | ||||||
| Enclosure rating | IP 66 | ||||||
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