Automatic visual inspection machine for ampoules, vials, cartridges and syringes.
The AV-E is the cutting-edge technology for the high-speed automatic inspection of pharmaceutical products such as vials, cartridges, ampoules¿ and syringes (mod. AV-EGS), ¿which represents the ideal solution to ensure that SVP products are essentially free of particulate and cosmetic defects.
OZONFILT OZVb
Ozone capacity 10 – 70 g ozone/h
OZONFILT OZVb is powerful and compact and is ideal for efficient ozone generation from compressed air in the output range of up to 70 g/h. The turnkey ozone system including mixing equipment offers everything you need for safe and seamless operation.
Powerful and environmentally-friendly disinfection and oxidation
Ozone systems OZONFILT OZVb are pressurised systems in which compressed air is fed into the ozone generator.
The ozone is generated from the oxygen in the compressed air and simultaneously metered. The integrated air treatment system is designed as a pressure swing dryer. Ozone can therefore be generated safely and reliably even in difficult conditions with ozone concentrations of up to 20 g/Nm3. Ozone concentrations in the water to be treated of up to 12 ppm can be achieved using our coordinated mixing equipment with an efficiency of up to 95%.
Legal notice for operating ozone systems in Europe:
For legally compliant operation of ozone systems in Europe, the system must be approved and/or registered in accordance with the Biocidal Products Regulation (EU) No. 528/2012. As a member of EurO3zon, ProMinent automatically provides the necessary approval for biocidal applications in accordance with the Biocidal Products Regulation on behalf of its customers.
Your benefits
- Safe and seamless operation through continuous monitoring of all relevant operating data
- Simple, safe and reliable operation with process visualisation thanks to colour and clear 4.3″ touch panel
- Compact system with integral air treatment
- Turnkey complete system with perfectly coordinated mixing device including back pressure valve, vacuum breaker and static mixer
- Direct injection without injector system for up to 4 bar back pressure
- Low maintenance and operating costs thanks to maintenance-free generator concept and virtually infinite service life
Technical Data
- 4 different sizes depending on the capacity range
- Compact mounting in a painted steel cabinet
- Special dielectric with outstanding cooling performance: in spite of the low cooling water consumption, heat is quickly and efficiently discharged before the ozone produced can decompose due to excessive heat
- Integrated air treatment based on a pressure swing dryer with adjustable throttle valve and analogue flow measurement and pressure monitoring
- Continuous analogue pressure measurement in the ozone generator with automatic capacity adjustment to compensate for pressure fluctuations
- Cooling water system with automatic shut-off valve, adjustment valve and monitoring device via flow and temperature sensor
- Gas-tight diaphragm valve at the ozone outlet
- PLC control with operating data recorded on an SD card
- Simple, safe and reliable operation with process visualisation thanks to colour and clear 4.3″ touch panel
- Contact inputs for external On/Off switching, gas detector connector, external fault alert, flow control
- 4-20 mA analogue input for power control depending on the measured value combined with external measuring and control technology
- Contact outputs for common alarm message, warning and operation
- Wide range of communication interfaces for connection to higher-level controls or for remote monitoring (PROFIBUS® DP, PROFINET®, Modbus TCP or RTU)
Options
- Stainless steel control cabinet
- Pressure controller with filter unit at the compressed air input
- Different designs of ready-wired installed mixing unit up to complete equipment including back pressure valve, vacuum breaker and integral static mixer
- Air conditioning: The system can be equipped with integrated air conditioning at ambient temperatures above 40 °C
- Control of a cooling water chiller
- Integration of a dew point sensor to monitor the quality of compressed air
Technical Detail
Ambient parametersMax. 85% air humidity of the ambient air, non-condensing, non-corrosive, dust-free, max. ambient temperature: 40 °C (with integrated air conditioning system: 50 °C) | |||||
| OZVb 1 | OZVb 2 | OZVb 3 | OZVb 4 | ||
| Number of modules | 1 | 1 | 1 | 2 | |
| Ozone capacity, measured in accordance with DIN with air at 20 °C, cooling water at 15 °C | g/h | 10 | 20 | 35 | 70 |
| Ozone output max. 2.5 bar | g/h | 8.0 | 16.0 | 28.0 | 56.0 |
| Ozone output max. 3.0 bar | g/h | 6.2 | 12.4 | 21.7 | 43.4 |
| Ozone output max. 3.5 bar | g/h | 4.4 | 8.8 | 15.4 | 30.8 |
| Air consumption (only ozone generation) | Nm3/h | 0.50 | 1.00 | 1.75 | 3.50 |
| Ozone concentration in the gas phase referenced to nominal conditions* | g/Nm3 | 20 | 20 | 20 | 20 |
| Specific energy requirement at nominal capacity | Wh/g | 16.5 | 16.5 | 16.5 | 16.5 |
| * Nm3 = m3 under normal [standard] conditions (p = 1.013 x 105 Pa, T = 273 K) | |||||
Electrical Connection | |||||
| Mains connected load | V/Hz/A | 230/50;60/2 | 230/50;60/6 | 230/50;60/6 | 230/50;60/10 |
| Enclosure rating | IP54 | IP54 | IP54 | IP54 | |
| Degree of protection with integrated air conditioning unit (internal/external) | IP 54 / IP 34 | IP 54 / IP 34 | IP 54 / IP 34 | IP 54 / IP 34 | |
Overall Dimensions (Without Mixer)Wall-mounted cabinet with OZVb 1, 2 and 3 sizes; floor-mounted cabinet with OZVb 4 size | |||||
| Width | mm | 760 | 760 | 800 | 800 |
| Height | mm | 760 | 760 | 1,000 | 1,200 |
| Depth | mm | 300 | 300 | 300 | 300 |
Weight | |||||
| Weight | kg | 80 | 80 | 95 | 140 |
Ozone Mixing | |||||
| Max. raw water temperature | °C | 35 | 35 | 35 | 35 |
| Pressure at ozone output | bar | 0.8…4.0 | 0.8…4.0 | 0.8…4.0 | 0.8…4.0 |
Air Supply | |||||
| Air demand | Nl/min | 11.1 | 22 | 38 | 76 |
| Air quality | oil and dust-free, non-corrosive, constant priming pressure of 4.5 – 10 bar, max. temperature 40 ° C | ||||
Cooling Water | |||||
| Cooling water consumption (15 °C) | l/h | 10 | 20 | 35 | 70 |
| Cooling water inlet pressure | bar | 1…5 | 1…5 | 1…5 | 1…5 |
| Cooling water inlet | G 1/4" internal | G 1/4" internal | G 1/4" internal | G 1/4" internal | |
| Cooling water outlet | G 1/4" internal | G 1/4" internal | G 1/4" internal | G 1/4" internal | |
| Cooling water temperature at ambient temp. max. 35 °C | °C | 30 | 30 | 30 | 30 |
| Cooling water temperature at ambient temp. 35–40 °C | °C | 25 | 25 | 25 | 25 |
| Cooling water quality | No tendency to form lime scale, no corrosive components; sedimentation substances: < 0.1 ml/l; no particles > 100 µm; iron: < 0.2 mg/l; manganese: < 0.05 mg/l; conductivity: > 100 µS/cm; chloride: < 250 mg/l | ||||
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