Automatic visual inspection machine for ampoules, vials, cartridges and syringes.
The AV-E is the cutting-edge technology for the high-speed automatic inspection of pharmaceutical products such as vials, cartridges, ampoules¿ and syringes (mod. AV-EGS), ¿which represents the ideal solution to ensure that SVP products are essentially free of particulate and cosmetic defects.
CHLORINSITU IIa 60 – 2,500 g/h
Output 60 – 2,500 g/h of chlorine
CHLORINSITU IIa is a compact on-site electrolysis system for the production of a low-chlorate hypochlorite solution from salt and electricity. Key advantages are its simple process management and excellent system safety through integrated ventilation and bleeding.
Enhanced efficiency through innovative design.
The CHLORINSITU IIa product range combines the proven and robust construction of the undivided electrolytic cell with innovative design. An excellent quality of the hypochlorite solution is achieved while increasing the salt and electricity yield. The chlorate content of the product is below the limit value specified in EN 901.
With a capacity of up to 2,500 g chlorine per hour, the electrolysis system is perfectly equipped for safe water disinfection.
All relevant system components are located in a space-saving housing. The integrated hydrogen removal system allows installation without additional ventilation requirements.
For systems up to 300 g/h, the softener and a 50 l product container are installed in the system housing. An integrated metering pump transports the chlorine from the tank directly to the application or to a larger storage tank.
An H2 degasser triggers the hydrogen directly from the hypochlorite in systems from 625 g/h. The hydrogen-free product is transported to an external product tank via an integrated pump. The product pump also conveys the product over height differences of up to 7 m. Customer-specific metering stations supply the points of injection.
The external product tank does not require any additional hydrogen deaeration. This means there are no additional costs for installation and operation.
Thanks to the plug & play concept, the system is ready for immediate use. The operation of the electrolysis system is deliberately kept simple.
Your benefits
- Durable design, reliable technology
- Low-chlorate product (below the EN 901 limit value)
- High output: only 3.0 kg of salt per kg of chlorine
- Reduced energy consumption: only 4 kWh/kg chlorine
- Minimal maintenance work and ease of operation
- System monitoring in real time from any location via DULCONNEX Platform: improved process reliability, overall reliability and transparency through real-time monitoring, individual alarms and automated reports (optional with the Siemens control variant)
Technical Data
- Efficient undivided electrolysis cell
- Corrosion-proof housing with integrated ventilation fan
- Control with multicoloured touch panel
- Optional remote maintenance module
- Salt-dissolving tank included in the scope of delivery
- Integrated 50-litre product storage tank with optional diaphragm metering pump (up to 300 g/h)
- Integrated softener (up to 300 g/h)
Technical Detail
| Power supply | |
| (60 – 300 g/h): | 230 V AC ±10 %, 50/60 Hz |
| (625 – 2,500 g/h): | 3 x 230/400 V AC ±10 %, 50/60 Hz |
| Output | Number of electrolysis cells | Product volume (NaOCl) | Power uptake | Max. salt consumption | Dimensions H x W x D | Brine tank | |
|---|---|---|---|---|---|---|---|
| g/h | kg/d | l/h | kW | kg/h | mm | l | |
| 60 | 1.4 | 1 | 7 | 0.5 | 0.19 | 1,950 x 750 x 644 | 200 |
| 120 | 2.8 | 2 | 14 | 0.8 | 0.38 | 1,950 x 750 x 644 | 200 |
| 180 | 4.2 | 3 | 21 | 1.1 | 0.57 | 1,950 x 750 x 644 | 200 |
| 240 | 5.6 | 4 | 28 | 1.4 | 0.75 | 1,950 x 750 x 644 | 200 |
| 300 | 7 | 5 | 35 | 1.7 | 0.95 | 1,950 x 750 x 644 | 200 |
| 625 | 15 | 1 | 75 | 3.4 | 1.9 | 1,850 x 1,500 x 620 | 200 |
| 1250 | 30 | 2 | 150 | 6.8 | 3.8 | 1,850 x 1,500 x 620 | 380 |
| 2500 | 60 | 1 | 300 | 12.8 | 7.5 | 1,850 x 1,500 x 620 | 520 |
| All figures apply for 20 °C ambient temperature and 15 °C feed water. The performance of the system is affected by the temperature and quality of the water and salt. | |||||||
| Salt usage: | 3.0 kg/kg chlorine | ||||||
| Energy efficiency: | 4.0 kWh/kg chlorine | ||||||
| Product concentration: | 9 g/l (0.9 % ±0.05) chlorine | ||||||
| pH value of product (approx.): | 9.5 | ||||||
| Salt specifications: | CHLORINSITU salt, salt tablets or salt with a grain size of ≥ 6 mm, min. 99.4 % NaCl, max. 0.05 % insoluble substances, max. 10 mg/kg iron, max. 10 mg/kg manganese, max. 100 mg/kg calcium + magnesium | ||||||
| Inlet water temperature: | 10...25 °C (lower/higher temperatures require a heater/chiller) | ||||||
| Water supply: | 2 bar < pressure < 6 bar (drinking water quality) | ||||||
| Ambient conditions: | Non-condensing, non-corrosive and dust-free ambient air in the installation room | ||||||
| Permissible relative air humidity: | Max. 85 % | ||||||
| Permissible ambient temperature: | 10...40 °C | ||||||
Scope of delivery:
DULCOLYSE electrolysis systems are fitted ready for use in a sealed stainless steel or open cabinet
- PLC (Programmable Logic Controller) in the attached control cabinet
- Duplex water softening system
- Salt-dissolving tank with level monitoring
- Water hardness checking device
- pH4 + pH7 buffer solution
Not included in the scope of delivery:
- DULCOLYT product tank
- DULCOLYT metering station
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