Automatic visual inspection machine for ampoules, vials, cartridges and syringes.
The AV-E is the cutting-edge technology for the high-speed automatic inspection of pharmaceutical products such as vials, cartridges, ampoules¿ and syringes (mod. AV-EGS), ¿which represents the ideal solution to ensure that SVP products are essentially free of particulate and cosmetic defects.
CHLORINSITU V Plus
Output 100 – 3,500 g/h of chlorine
Electrolysis systems of type CHLORINSITU V Plus generate ultra-pure chlorine gas directly on site and only need salt, water and electricity to do so. Peaks in demand can be covered by this system (Plus system). They are especially well suited to systems for disinfecting potable water, wastewater, process water and water in swimming pools and cooling towers.
Chlorine produced from cooking salt. Directly on-site. For clean and safe disinfection, which covers peaks in demand.
Electrolysis systems of type CHLORINSITU V Plus generate ultra-pure chlorine gas and sodium hydroxide solution free of chloride as required and on-site. The disinfection solution is produced in a vacuum process from safe raw materials (salt and water); no dangerous chemicals have to be transported or stored, making the process particularly safe.
The ultra-pure disinfection solution contains only minimal quantities of chloride and chlorate – yet is highly effective and safe.
Function with an added extra
A saturated sodium chloride solution that is electrolysed in a membrane cell is produced in a salt-dissolving tank. Ultra-pure chlorine gas and diluted residual brine are produced in the anode chamber as part of this process. The chlorine gas produced is suctioned off through an injector (vacuum system) and is fully dissolved as hypochlorous acid in the water being treated. The chlorinated water can be used to disinfect several pools via one or more controllable motor-driven ball valves. The residual brine is discarded.
The Plus system
What makes the CHLORINSITU V Plus electrolysis systems so special is that surplus chlorine gas is combined with the sodium hydroxide solution produced and then temporarily stored as sodium hypochlorite (Plus system). Peaks in demand are covered by the additional dosing of sodium hypochlorite from the temporary storage. As a result, the system does not have to be designed for the maximum chlorine gas demand but rather on the basis of average daily demand. This allows our customers to respond quickly and flexibly should demand rise sharply at certain times.
Metering takes place via a central injector system, as with hypochlorous acid. What’s more the chloride-free sodium hydroxide solution can be stored temporarily and used for pH correction.
Your benefits
- Chlorination and pH adjustment with a single system
- Exceedingly low chloride and chlorate content
- Reservoir of sodium hypochlorite solution to cover peak demand
- Production and metering of high-purity hypochlorous acid combined with sodium hypochlorite production
- Excellent service life of the membrane cells, thanks to a constant vacuum
- Maximum operating safety due to their design as negative pressure systems
Technical Data
- Modern PLC with large display
- Integrated Remote Control Engineer for remote diagnosis and troubleshooting
- Chlorine metering and pH value correction controlled via contact inputs
- Simultaneous production and metering of ultra-pure hypochlorous acid and sodium hypochlorite solution (optional)
- Analogue input (optional)
- Modbus or PROFIBUS® (optional)
- Several points of injection (optional)
- Multiple booster pumps (optional) can be used for different water qualities (e.g. brine and freshwater pools)
Technical Detail
| Type/output | Fuse | Power uptake | Salt consumption | Max. consumption of process water | Consumption of cooling water (external) | Brine tank | Recommended capacity storage tank |
|---|---|---|---|---|---|---|---|
| g/h | A | kW | kg/d | l/h | l/h | l | l |
| 100 | 3 x 16 | 1.10 | 5 | 60 | - | 210 | 50 |
| 200 | 3 x 16 | 1.50 | 10 | 60 | - | 210 | 100 |
| 300 | 3 x 16 | 1.90 | 15 | 60 | - | 210 | 150 |
| 400 | 3 x 16 | 2.30 | 20 | 60 | - | 210 | 200 |
| 500 | 3 x 16 | 2.70 | 25 | 60 | - | 210 | 250 |
| 600 | 3 x 20 | 3.10 | 30 | 90 | - | 400 | 300 |
| 750 | 3 x 25 | 3.70 | 35 | 90 | - | 400 | 400 |
| 1000 | 3 x 25 | 4.70 | 50 | 90 | - | 400 | 500 |
| 1250 | 3 x 35 | 5.70 | 60 | 90 | - | 400 | 600 |
| 1500 | 3 x 35 | 6.70 | 70 | 90 | - | 400 | 750 |
| 1750 | 3 x 35 | 7.70 | 80 | 90 | - | 400 | 850 |
| 2000 | 3 x 50 | 8.70 | 100 | 175 | 200 | 520 | 1000 |
| 2500 | 3 x 80 | 10.70 | 175 | 175 | 250 | 520 | 1250 |
| 3000 | 3 x 63 | 12.70 | 150 | 175 | 300 | 520 | 1500 |
| 3500 | 3 x 63 | 14.70 | 175 | 175 | 350 | 520 | 1750 |
| * The consumption of process water depends on the ratio of chlorine gas to stock production. The value is given here for a ratio of 70% : 30 %. | |||||||
| Capacities > 3500 g/h upon request Systems in this product range are designed specifically for the customer and the dimensions vary accordingly. | |||||||
Scope of delivery:
Electrolysis systems of type CHLORINSITU V Plus are ready mounted, wired for use, on a powder-coated stainless steel frame with a Programmable Logic Controller (PLC) in the control cabinet, Remote Control Engineer for remote diagnosis and troubleshooting, integrated water softening unit, membrane electrolysis cells, hydrogen bleed system and separate salt dissolving tank with level monitoring. The scope of delivery also includes a frequency-controlled central injector system matched to the system to meter active chlorine and sodium hydroxide solution for pH correction and a single booster pump. A level control to monitor the storage tank for sodium hypochlorite to be provided on-site. A chlorine gas detector and automatic monitoring of water hardness downstream of the softening system come as standard with systems producing more than 600 g/h.
Remark
Electrolysis systems of type CHLORINSITU III, V and V Plus are available and planned to meet customer specifications. This is true both for the system documentation and the subsequent supply of spare parts and maintenance.
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