Automatic visual inspection machine for ampoules, vials, cartridges and syringes.
The AV-E is the cutting-edge technology for the high-speed automatic inspection of pharmaceutical products such as vials, cartridges, ampoules¿ and syringes (mod. AV-EGS), ¿which represents the ideal solution to ensure that SVP products are essentially free of particulate and cosmetic defects.
CHLORINSITU III
Output 100 – 10,000 g/h of chlorine
Ultra-pure or low-chloride and low-chlorate sodium hypochlorite requires specialist plant engineering. The electrolysis system CHLORINSITU III is the solution for you.
Chlorine and sodium hydroxide made from common salt. Directly on-site.
Electrolysis systems of type CHLORINSITU III generate sodium hypochlorite with a concentration of approximately 25 g/l with minimal entrainment of sodium chloride (85 % yield) from the membrane cell into the finished product. The final sodium hypochlorite solution can be metered, as required, by separate metering pumps. Due to its moderate pH value of 9.5 – 10, it affects the pH of the treated water significantly less than if conventional sodium hypochlorite (pH 12 – 13.5) were used. Less acid is therefore used to adjust the pH value, enabling savings of up to 70 %
Your benefits
- Sodium hypochlorite solution low in chloride and chlorate with a high chlorine concentration (25 g/l free chlorine)
- Minimal acid consumption for pH correction, enabling savings of up to 70 %
- Safe system control with remote diagnosis by Remote Control Engineer
- Excellent service life of the membrane cells thanks to a constant vacuum
- A frequency-controlled centrifugal pump maintains the vacuum constant in the enclosed anode area
- Excellent operating safety due to its design as a negative pressure system
Technical Data
- Modern PLC with large illuminated display
- Integrated Remote Control Engineer for remote diagnosis and troubleshooting
- Storage tank for multiple points of injection
Technical Detail
Power supply 3 x 400 V (VAC/3P/N/PE/50 Hz)
| Type/output | Fuse | Power uptake | Salt consumption | Max. consumption of process water | Max. consumption of cooling water | Dimensions L x W x H | Brine tank | Recommended capacity storage tank |
|---|---|---|---|---|---|---|---|---|
| g/h | A | kW | kg/d | l/h | l/h | mm | l | l |
| 100 | 3 x 16 | 1.10 | 5 | 4 | 80 | 1,250 x 600 x 1,550 | 210 | 200 |
| 200 | 3 x 16 | 1.50 | 10 | 8 | 80 | 1,250 x 600 x 1,550 | 210 | 300 |
| 300 | 3 x 16 | 1.90 | 15 | 12 | 100 | 1,250 x 600 x 1,550 | 210 | 400 |
| 400 | 3 x 16 | 2.30 | 20 | 16 | 100 | 1,250 x 600 x 1,550 | 210 | 500 |
| 500 | 3 x 16 | 2.70 | 25 | 20 | 125 | 1,250 x 600 x 1,550 | 210 | 600 |
| 600 | 3 x 20 | 3.10 | 30 | 24 | 125 | 1,650 x 600 x 2,000 | 400 | 700 |
| 750 | 3 x 25 | 3.70 | 35 | 30 | 150 | 1,650 x 600 x 2,000 | 400 | 800 |
| 1000 | 3 x 25 | 4.70 | 50 | 40 | 150 | 1,650 x 600 x 2,000 | 400 | 1200 |
| 1250 | 3 x 35 | 5.70 | 60 | 50 | 150 | 1,650 x 600 x 2,000 | 400 | 1500 |
| 1500 | 3 x 35 | 6.70 | 70 | 60 | 180 | 1,650 x 600 x 2,000 | 400 | 1700 |
| 1750 | 3 x 35 | 7.70 | 80 | 70 | 180 | 1,650 x 600 x 2,000 | 400 | 2000 |
| 2000 | 3 x 50 | 8.70 | 100 | 80 | 200 | 1,750 x 1,200 x 2,000 | 520 | 2200 |
| 2500 | 3 x 63 | 10.70 | 125 | 100 | 250 | 1,750 x 1,200 x 2,000 | 520 | 3000 |
| 3000 | 3 x 63 | 12.70 | 150 | 120 | 300 | 1,750 x 1,200 x 2,000 | 520 | 3300 |
| 3500 | 3 x 80 | 14.70 | 175 | 140 | 350 | 1,750 x 1,200 x 2,000 | 520 | 4000 |
| 5000 | 3 x 90 | 20.70 | 250 | 200 | 500 | 3,100 x 1,800 x 2,070 | 1,150 | 5800 |
| 7000 | 3 x 100 | 29.40 | 350 | 280 | 700 | 3,100 x 1,800 x 2,070 | 1,150 | 6000 |
| 8500 | 3 x 130 | 35.70 | 425 | 340 | 850 | 4,300 x 1,800 x 2,070 | 1,150 | 7500 |
| 10000 | 3 x 160 | 40.70 | 500 | 400 | 1000 | 4,300 x 1,800 x 2,070 | 1,150 | 11000 |
Scope of delivery
Electrolysis systems of type CHLORINSITU III are mounted ready-wired on a powder-coated stainless steel frame with a controller (PLC) in the control cabinet. They include a Remote Control Engineer for remote diagnosis and troubleshooting, integrated water softener system, membrane electrolysis cells, hydrogen bleed system and separate salt dissolving tanks with level monitoring unit. Dynamic level control to monitor the storage tank for sodium hypochlorite to be provided on-site. A chlorine gas detector and automatic monitoring of water hardness downstream of the softening system come as standard with systems producing more than 600 g/h.
Remark
Electrolysis systems of type CHLORINSITU III, V and V Plus are available and planned to meet customer specifications. This is true both for the system documentation and the subsequent supply of spare parts and maintenance.
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