Automatic visual inspection machine for ampoules, vials, cartridges and syringes.
The AV-E is the cutting-edge technology for the high-speed automatic inspection of pharmaceutical products such as vials, cartridges, ampoules¿ and syringes (mod. AV-EGS), ¿which represents the ideal solution to ensure that SVP products are essentially free of particulate and cosmetic defects.
OZONFILT OZMa
Ozone capacity 70 – 420 g ozone/h
OZONFILT OZMa is synonymous with maximum operational safety and minimal operating costs. The ozone generator is maintenance-free and generates up to 420 g/h of ozone from compressed air.
Powerful and yet environmentally friendly. Disinfect and oxidise ecologically and economically.
The ozone systems OZONFILT OZMa are pressurised systems, in which the feed gas – air – is fed into the ozone generator under pressure.
Air is used as the feed gas in the ozone system OZONFILT OZMaA type 1 to 6
The ozone is generated from the oxygen in the ambient air and simultaneously metered. A demand-driven, self-optimising pressure swing dryer reduces the consumption of compressed air to a minimum. Ozone can therefore be generated safely and reliably even with a high level of ambient air humidity with ozone concentrations of up to 20 g/Nm3. Using the suitable mixing equipment, ozone concentrations of between 3 and 12 ppm can be achieved in the water to be treated, depending on the temperature.
Legal notice for operating ozone systems in Europe:
For legally compliant operation of ozone systems in Europe, the system must be approved and/or registered in accordance with the Biocidal Products Regulation (EU) No. 528/2012 or REACH Regulation (EC) No. 1907/2006. As a member of EurO3zon, ProMinent automatically provides the necessary approval for biocidal applications in accordance with the Biocidal Products Regulation on behalf of its customers. Other applications will have to be registered in accordance with REACH. This must be done by the operator but assistance can be provided by EurO3zon.
Your benefits
- Economical: maintenance-free generator concept with virtually unlimited service life
- Up to 30% energy savings for air treatment, thanks to demand-controlled and self-optimising air drying compared to conventional air treatment.
- Automatic control of the feed gas depends on the ozone output, therefore reduced consumption of feed gas is produced with intensive use of energy.
- High ozone concentration ensures optimum ozone solubility in water
- Direct injection without injector system for up to 2 bar back pressure
- Automatic ozone generation, virtually independent of fluctuations in mains voltage and pressure
Technical Data
- Compact mounting, ready-to-use in a painted steel cabinet or optionally in a stainless steel cabinet
- With integrated filter package for the removal of dust and small amounts of residual oil in the compressed air
- Special dielectric with excellent cooling: in spite of the low cooling water consumption, heat is quickly and efficiently discharged before the ozone produced can decompose due to excessive heat.
- PLC with integrated ozone measurement and PID control
- 7″ touch panel with data logger and screen plotter
- Multiple communications interfaces (e.g. LAN, Profibus® DP, ISDN, TCP)
- Excellent efficiency: over 90% of the ozone is dissolved in the water thanks to the special construction of the mixing unit.
- Integration of a dew point sensor to monitor the quality of compressed air
- Integration of an air conditioning unit to adjust the temperature of the ozone system
- Pause input for external switching on/off
- Contact input for locking the system, for example in the absence of flow
- Digital input for connecting a gas detector
- Digital input for controlling two power stages
- 0/4-20 mA input for external output control depending on the flow or measured value with a PIC controller
- Second freely configurable 0/ 4-20 mA input
- Contact output for operating status
- Contact output for common alarm message
- Contact output for limit violation, ozone concentration in the water too low
- One freely configurable 0/ 4-20 mA output
Technical Detail
Ozone Generation Systems OZONFILT OZMa 1-3 A (Process Gas - Air)
Ambient parametersMax. 85% air humidity of the ambient air, non-condensing, non-corrosive, dust-free, max. ambient temperature: 40 °C (with integrated air conditioning system: 50 °C) | ||||
| OZMa 1A | OZMa 2A | OZMa 3A | ||
| Number of modules | 1 | 1 | 1 | |
| Ozone capacity, measured in accordance with DIN with air at 20 °C, cooling water at 15 °C | g/h | 70 | 105 | 140 |
| Air consumption (only ozone generation) | Nm3/h | 3.50 | 5.25 | 7.00 |
| Ozone concentration in the gas phase referenced to nominal conditions | g/Nm3 | 20 | 20 | 20 |
| Specific energy requirement at nominal capacity | Wh/g | 16.5 | 16.5 | 16.5 |
| Power factor at full capacity | cos φ | 0.95 | 0.95 | 0.95 |
| Ozone connection | Rp 3/8" | Rp 3/8" | Rp 3/8" | |
Electrical Connection | ||||
| Mains connected load | V/Hz/A | 230/50;60/10 | 230/50;60/16 | 230/50;60/16 |
| Enclosure rating | IP54 | IP54 | IP54 | |
| Degree of protection with integrated air conditioning unit (internal/external) | IP 54 / IP 34 | IP 54 / IP 34 | IP 54 / IP 34 | |
Overall Dimensions (Without Mixer)Wall-mounted cabinet with OZVb 1, 2 and 3 sizes; floor-mounted cabinet with OZVb 4 size | ||||
| Width | mm | 1,114 | 1,114 | 1,114 |
| Height | mm | 1,961 | 1,961 | 1,961 |
| Depth | mm | 405 | 405 | 405 |
Weight | ||||
| Weight | kg | 270 | 280 | 300 |
Ozone Mixing | ||||
| Max. raw water temperature | °C | 35 | 35 | 35 |
| Pressure at ozone output | bar | 0.8…2.0 | 0.8…2.0 | 0.8…2.0 |
Air Supply | ||||
| Air demand | Nl/min | 73 | 110 | 147 |
| Air quality | oil and dust-free, non-corrosive, constant priming pressure of 4.5 – 10 bar, max. temperature 40 ° C | |||
Cooling Water | ||||
| Cooling water consumption (15 °C) | l/h | 90 | 135 | 180 |
| Cooling water consumption (30 °C) | l/h | 125 | 190 | 250 |
| Cooling water inlet pressure | bar | 2…5 | 2…5 | 2…5 |
| Cooling water outlet, open discharge | mm | 8 x 5 | 8 x 5 | 12 x 9 |
| Cooling water inlet, PE pressure hose | mm | 8 x 5 | 8 x 5 | 12 x 9 |
| Cooling water quality | No tendency to form lime scale, no corrosive components; sedimentation substances: < 0.1 ml/l; no particles > 100 µm; iron: < 0.2 mg/l; manganese: < 0.05 mg/l; conductivity: > 100 µS/cm; chloride: < 250 mg/l | |||
Ozone Generation Systems OZONFILT OZMa 4-6 A (Process Gas - Air)
Ambient parametersMax. 85% air humidity of the ambient air, non-condensing, non-corrosive, dust-free, max. ambient temperature: 40 °C (with integrated air conditioning system: 50 °C) | ||||
| OZMa 1A | OZMa 2A | OZMa 3A | ||
| Number of modules | 1 | 1 | 1 | |
| Ozone capacity, measured in accordance with DIN with air at 20 °C, cooling water at 15 °C | g/h | 70 | 105 | 140 |
| Air consumption (only ozone generation) | Nm3/h | 3.50 | 5.25 | 7.00 |
| Ozone concentration in the gas phase referenced to nominal conditions | g/Nm3 | 20 | 20 | 20 |
| Specific energy requirement at nominal capacity | Wh/g | 16.5 | 16.5 | 16.5 |
| Power factor at full capacity | cos φ | 0.95 | 0.95 | 0.95 |
| Ozone connection | Rp 3/8" | Rp 3/8" | Rp 3/8" | |
Electrical Connection | ||||
| Mains connected load | V/Hz/A | 230/50;60/10 | 230/50;60/16 | 230/50;60/16 |
| Enclosure rating | IP54 | IP54 | IP54 | |
| Degree of protection with integrated air conditioning unit (internal/external) | IP 54 / IP 34 | IP 54 / IP 34 | IP 54 / IP 34 | |
Overall Dimensions (Without Mixer)Wall-mounted cabinet with OZVb 1, 2 and 3 sizes; floor-mounted cabinet with OZVb 4 size | ||||
| Width | mm | 1,114 | 1,114 | 1,114 |
| Height | mm | 1,961 | 1,961 | 1,961 |
| Depth | mm | 405 | 405 | 405 |
Weight | ||||
| Weight | kg | 270 | 280 | 300 |
Ozone Mixing | ||||
| Max. raw water temperature | °C | 35 | 35 | 35 |
| Pressure at ozone output | bar | 0.8…2.0 | 0.8…2.0 | 0.8…2.0 |
Air Supply | ||||
| Air demand | Nl/min | 73 | 110 | 147 |
| Air quality | oil and dust-free, non-corrosive, constant priming pressure of 4.5 – 10 bar, max. temperature 40 ° C | |||
Cooling Water | ||||
| Cooling water consumption (15 °C) | l/h | 90 | 135 | 180 |
| Cooling water consumption (30 °C) | l/h | 125 | 190 | 250 |
| Cooling water inlet pressure | bar | 2…5 | 2…5 | 2…5 |
| Cooling water outlet, open discharge | mm | 8 x 5 | 8 x 5 | 12 x 9 |
| Cooling water inlet, PE pressure hose | mm | 8 x 5 | 8 x 5 | 12 x 9 |
| Cooling water quality | No tendency to form lime scale, no corrosive components; sedimentation substances: < 0.1 ml/l; no particles > 100 µm; iron: < 0.2 mg/l; manganese: < 0.05 mg/l; conductivity: > 100 µS/cm; chloride: < 250 mg/l | |||
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